Pros and Cons of 3D Printing
There are quite a few huge advantages that 3D printing has over traditional machining and injection molding. However, as with every method of production, 3D printing does have its drawbacks. As always, it is important to consider your part’s intended application as that may determine whether 3D printing or traditional manufacturing methods are right for you. Below, we’ve broken down a list of pros and cons of 3D printing and discussed each briefly to help you identify whether or not 3D printing is the best solution for manufacturing your parts.
Pros of 3D Printing
1. Freedom of Design
3D printing boasts the ability to produce complex geometry that machining and injection molding may struggle with or may simply not be able to make. Often, complex geometry cannot be made with traditional methods because some areas may be impossible to machine or be able to be removed from a mold. However, with 3D printing, the additive process and use of support material make it possible to make any type of geometry. This may enable you to simplify your designs, replacing an assembly with a single 3D printed component.
2. Rapid Prototyping
With 3D printing, prototypes can be produced in mere hours. This greatly increases the speed of the design process since parts can be in hand within hours or a day and the next design iteration can begin. Additionally, with each design modification, a new prototype can be made quickly and inexpensively with 3D printing as opposed to the long and expensive process of machining the prototype.
3. Print on Demand
Inventory can take up a lot of space, especially if you’re not using the part as often as intended. To avoid an overstocked and costly inventory, 3D printing offers the ability to print on demand. Printing on demand follows the Just in Time inventory management method and, therefore, rather than producing in bulk, it will free up inventory space and financial assets. Because 3D printing designs are housed as CAD and STL files, you can essentially keep a virtual library of all your parts and print them only when you need them and in the exact volume you will require. Furthermore, because you haven’t invested in tooling or inventory, you can change your design at any point at almost no cost. This saves you from excess defective or outdated inventory as well.
4. Lighter, Stronger Parts
3D printing’s primary material is plastic, which may seem inferior to steel and aluminum. However, using plastic in place of metal has great advantages. These plastics are much lighter than their metal counterparts. Many automobile manufacturers have switched to using 3D printed parts for their vehicles, which makes the cars lighter and, therefore, more fuel efficient. In most cases, plastic can be substituted for metal and provide the same ideal results for your part. Thus, it may be worth taking a look at your part to consider if you really need to produce your part in metal at all.
5. Waste Reduction
3D printing is an additive manufacturing process. This means that only the material needed to produce the part is used. As opposed to machining which cuts away large chunks of non-recyclable material to produce the part, 3D printing produces much less waste. As a result, this reduces the material cost of production because you are only paying for the material that you need.
As mentioned above, 3D printing excels in speed and can print parts in just hours depending on the part’s size and complexity. While waiting for your part to be machined or a mold to be cut for injection molding, you could already be several stages ahead with 3D printing.
While the total cost of a 3D printing project will depend on multiple factors, you can expect 3D printing to be more cost-effective overall. Because one machine does all the work for 3D printing’s single step manufacturing process, there is no extra time or energy spent on multiple machines for different stages of manufacturing. Also, unlike traditional manufacturing methods that may require an operator be nearby to remove pick-outs or move parts to a different machine, 3D printers can be set to print and then left alone for hours while the build is completed. This cuts labor costs because one operator can run many machines without supervision. Finally, while 3D printers are expensive, you do not need to invest in one. This large purchase can be avoided by outsourcing your 3D printing project to a 3D printing service company where you can ensure your project is in the hands of expert engineers and being produced within your budget.
As 3D printing grows and becomes more widely used, its accessibility also increases, meaning that you can often find a local or nearby servicer if you choose to outsource your 3D printing. This will likely help save you time and transport costs as many traditional manufacturing methods are still produced abroad in China.
9. Better for the Environment
As it is a newer technology and not much research is available yet, it can be difficult to determine how friendly 3D printing is to the environment. We do know, however, that in addition to fuel efficiency and waste reduction, 3D printing has the potential to be more environmentally friendly than most other manufacturing methods because part design can be altered to save material and conserve energy. For further reading, check out our article on how 3D printing affects the environment.